VW Passat repair

+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
+ 8. Transmission
+ 9. Drive of forward wheels
- 10. Suspension brackets
   + 10.1. Forward suspension bracket
   - 10.2. Back suspension bracket
      10.2.1. Technical characteristics
      10.2.2. General data
      10.2.3. Replacement of the bearing of a nave of a back wheel
      10.2.4. Pin of a back wheel
      10.2.5. Rack of a back suspension bracket
      10.2.6. Beam of a back suspension bracket
      10.2.7. Back suspension bracket of the all-wheel drive car (Syncro)
      10.2.9. System of self-alignment of a suspension bracket
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Suspension brackets>> Back suspension bracket>> Beam of a back suspension bracket
Removal of a beam make in the following order:
– fix forward wheels, will hang out and fix on basic racks a back part of the car. Remove back wheels;
– disconnect cables of the hand brake from back brake mechanisms and release a cable from clips on a beam;
– disconnect brake tubes from back brake mechanisms and fastening points on a beam;
– establish jacks from two parties of a beam to support its weight;

Fig. 10.27. Arrangement of a nut of fastening of the lower part of a rack

– under the car, in an opening of an arm of a beam of a back suspension bracket establish a key on a nut (see fig. 10.27 ), clamping a bolt of the bottom fastening of a rack, unscrew a bolt and take it from the lever;
– disconnect from a back beam of a rack;
– having noted situation, remove a spring of a regulator of pressure in brake system from a suspension bracket;
– be convinced that all elements connected with a back beam are disconnected, and the back beam is reliably supported by jacks;
– unscrew nuts of sharnirny bolts from each party of a beam, take bolts and lower a forward part of a beam;
– lower jacks and take a back beam from under the car;
– if rezinometallichesky plugs of fastening of a back beam are worn-out, it is necessary to replace them;

Fig. 10.32. Removal of an external part of the rezinometallichesky plug of fastening of a back beam

Fig. 10.33. Removal of an internal part of the rezinometallichesky plug of fastening of a back beam

– using the corresponding stripper, remove external, and then internal plugs (fig. 10.32 and 10.33) ;

Fig. 10.34. Correct position of the rezinometallichesky plug in a back beam

– lower new rezinometallichesky plugs in soap solution and, using a stripper, establish plugs in a back beam (fig. 10.34) ;
– if replacement of an arm of fastening of a back beam is carried out, establish an arm at an angle to a beam (13 ° 30’ ±1 °).
Installation carry out to sequences, return to removal.
After installation of a back beam into place by hand screw up all bolts and nuts then finally tighten them the regulated moment.
Remove air from brake system and adjust the hand brake.