VW Passat repair

+ 1. Ekspluatatsiiya of the car
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling system
+ 5. Power supply system
+ 6. Ignition system
+ 7. Coupling
- 8. Transmission
   - 8.1. Mechanical transmission
      8.1.1. General information
      8.1.2. Transmission removal
      8.1.3. Transmission installation
      8.1.4. Transmission dismantling
      8.1.5. Dismantling, check of a condition and assembly of primary shaft
      8.1.6. Secondary shaft
      8.1.7. Backing shaft
      8.1.8. Differential
      8.1.9. Gear shifting mechanism
      8.1.10. Installation axial люфта primary shaft
      8.1.11. Installation axial люфта secondary shaft
      8.1.12. Transmission assembly
      8.1.13. Mechanism of management of a transmission
      8.1.14. Adjustment of the mechanism of gear shifting
      8.1.15. Check of level of oil in a transmission
   + 8.2. Automatic transmission
   + 8.3. Distinctive features of transmission of cars with a full drive of Passat Syncro
+ 9. Drive of forward wheels
+ 10. Suspension brackets
+ 11. Steering
+ 12. Brake system
+ 13. Wheels and tires
+ 14. Systems of heating, ventilation and conditioning
+ 15. Electric equipment
+ 16. Body
+ 17. Electric circuits


Repair B3-B4/Passat B3-B4 Volkswagen Passat>> Transmission>> Mechanical transmission>> Transmission installation
Installation of a transmission carry out in the following order:
check existence of directing pins in the block of cylinders of the engine for centering of a transmission and if necessary establish them;
raise a transmission and horizontally insert into coupling. If at installation the leading shaft of a transmission does not come into a coupling disk, turn primary shaft of a transmission by hand for a flange of a power shaft a little;
installation of a transmission carry out to sequences, return to removal. Consistently tighten bolts of fastening of a transmission to the engine;
establish the balance weight on a beam of a forward suspension bracket and tighten fastening bolts;
establish a starter;
turn, without tightening up to the end, bolts of fastening of a back left support of a transmission.
remove the adaptation for lifting of the engine and tighten a forward support of the engine, without tightening bolts up to the end;
establish the working cylinder of coupling on a place and tighten bolts the regulated moment. At cars with a mechanical drive of coupling establish a cable;
establish shaft of a drive of wheels;
establish the thermofilter of a power shaft;
establish an exhaust system;
connect a plait of wires of electroconducting to a transmission.
establish the mechanism of switching of a transmission.

If the tension of cables on levers weakened, adjust the switching mechanism.

Cars with a mechanical speedometer:
attach a cable of a drive of a speedometer to a transmission.
Cars with an electronic speedometer:
connect the electric socket to the sensor of a drive of a speedometer;
check oil level in a transmission;
lower the engine and a transmission and tighten bolts of fastening of support the regulated moment;
connect a wire to the negative plug of the storage battery.

Wire to the negative plug of the storage battery connect only at the switched-off ignition in connection with danger of failure of the control unit injection system.